1,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Check and adjust primary drive chain
• Inspect air cleaner, service as needed
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand, tour back and saddlebag hinges and latches, shift lever and brake pedal fittings
• Tighten battery connections, check electrolyte on wet cells
• Test battery voltage and charging system output
• Check lighting and horn for proper operation
• Check and adjust clutch and clutch cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and disc for wear
• Check and adjust rear belt
• Check shock absorbers
• Check air suspension for pressure and operation
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check operation of throttle and enricher
• Check cruise control operation
• Check front fork bearing adjustment
• Road test

2,500 / 7,500 / 12,500 / 17,500 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Road test

5,000 / 15,000 / 25,000 Mile or Annual Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Test battery voltage and charging system output
• Inspect air cleaner, service as needed
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Check and adjust primary drive chain
• Clean tappet screen on evolution big twins
• Check and adjust clutch and clutch cable free play
• Replace spark plugs
• Check engine stabilizers and mounts
• Check and adjust rear belt
• Inspect oil and brake lines and fittings for leaks
• Check ignition timing and vacuum hose - carbed evo only
• Check engine idle speed and adjust as necessary
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand, tour back and saddlebag hinges and latches, shift lever and brake pedal fittings
• Check wheels, tighten spokes if needed
• Check front fork bearing adjustments
• Check cruise control operation
• Check shock absorbers
• Check air suspension for pressure and operation
• Check brake fluid level and condition
• Road test

10,000 and 30,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain lug
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand, tour back and saddlebag hinges and latches, shift lever and brake pedal steering fittings
• Pivot shaft service and re-torque - FLH - FLT - FXR
• Inspect and lubricate detachable windshield bushings
• Inspect air cleaner, service as needed
• Test battery voltage and charging system output
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Clean tappet screen on big twin evo models
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Check air suspension for pressure and operation
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Check ignition timing and vacuum hose on carbed evo big twin
• Check cruise control operation
• Extra charge - adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Road test

20,000 and 40,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand, tour back and saddlebag hinges and latches, shift lever and brake pedal fittings
• Pivot shaft service and re-torque - FLH - FLT - FXR
• Inspect and lubricate detachable windshield bushings
• Inspect air cleaner, service as needed
• Test battery voltage and charging system output
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Clean tappet screen on big twin evo models
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Check air suspension for pressure and operation
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Check ignition timing and vacuum hose on carbed evo big twin
• Check cruise control operation
• Replace fork oil
• Extra charge - grease and/or adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Extra charge - (optional) - replace fuel injection filter
• Road test

2,500 / 7,500 / 12,500 / 17,500 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Road test

5,000 / 15,000 / 25,000 Mile or Annual Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Test battery voltage and charging system output
• Inspect air cleaner, service as needed
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Check and adjust primary drive chain
• Clean tappet screen on evolution big twins
• Check and adjust clutch and clutch cable freeplay
• Replace spark plugs
• Check engine stabilizers and mounts
• Check and adjust rear belt
• Inspect oil and break lines and fittings for leaks
• Check ignition timing and vacuum hose - carbed evo only
• Check engine idle speed and adjust as necessary
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Check wheels, tighten spokes if needed
• Check front fork bearing adjustments
• Check shock absorbers
• Check brake fluid level and condition
• Road test

10,000 and 30,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain lug
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand, tour back and saddlebag hinges and latches, shift lever and brake pedal fittings
• Inspect air cleaner, service as needed
• Test battery voltage and charging system output
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Clean tappet screen on big twin evo models
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Check ignition timing and vacuum hose on carbed evo big twin
• Grease and adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Road test

10,000 and 40,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain lug
• Lubricate the following:Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Inspect air cleaner, service as needed
• Test battery voltage and charging system output
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Clean fuel screen on carburated models
• Clean tappet screen on big twin evo models
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Check ignition timing and vacuum hose on carbed evo big twin
• Replace fork oil
• Grease and adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Extra charge - (optional) - replace fuel injection filter
• Road test

1000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Check and adjust primary drive chain
• Inspect air cleaner, service as needed
• Lubricate the following:Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Tighten battery connections, check electrolyte on wet cells
• Test battery voltage and charging system output
• Check lighting and horn for proper operation
• Check and adjust clutch and clutch cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and disc for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check operation of throttle and enricher
• Check front fork bearing adjustment
• Road test

2,500 / 7,500 / 12,500 / 17,500 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Road test

5,000 / 15,000 / 25,000 Mile or Annual Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Test battery voltage and charging system output
• Inspect air cleaner, service as needed
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain plug
• Check and adjust primary drive chain
• Clean tappet screen on evolution big twins
• Check and adjust clutch and clutch cable freeplay
• Replace spark plugs
• Check engine stabilizers and mounts
• Check and adjust rear belt
• Inspect oil and break lines and fittings for leaks
• Check ignition timing and vacuum hose - carbed evo only
• Check engine idle speed and adjust as necessary
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Check wheels, tighten spokes if needed
• Check front fork bearing adjustments
• Check shock absorbers
• Check brake fluid level and condition
• Road test

10,000 and 30,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain lug
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Inspect air cleaner, service as needed
• Test battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Clean tappet screen on big twin evo models
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Check ignition timing and vacuum hose on carbed evo big twin
• Extra charge - grease and adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Road test

1000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Change primary chain case fluid, clean magnetic drain plug
• Check and adjust primary drive chain
• Inspect air cleaner, service as needed
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Tighten battery connections, check electrolyte on wet cells
• Test battery voltage and charging system output
• Check lighting and horn for proper operation
• Check and adjust clutch and clutch cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and disc for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check operation of throttle and enricher
• Check front fork bearing adjustment
• Road test

2,500 / 7,500 / 12,500 / 17,500 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Road test

5,000 / 15,000 / 25,000 Mile or Annual Maintenance

• Change oil and filter, clean magnetic drain plug
• Inspect and top off transmission lubricant
• Inspect fuel valve, lines and fittings for leaks
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Inspect rear belt (adjustment extra)
• Inspect tires, tread depth and adjust pressure
• Inspect brake pads and disc for wear
• Check and adjust operation of throttle and enricher
• Test battery voltage and charging system output
• Inspect air cleaner, service as needed
• Change sport-trans fluid, clean magnetic drain plug
• Check and adjust primary drive change
• Check and adjust clutch and clutch cable freeplay
• Replace spark plugs
• Check engine stabilizers and mounts
• Check and adjust rear belt
• Inspect oil and break lines and fittings for leaks
• Check ignition timing and vacuum hose - carbed evo only
• Check engine idle speed and adjust as necessary
• Lubricate the following: Front brake lever, throttle cables, throttle clutch control cable and lever, jiffy stand.
• Check wheels, tighten spokes if needed
• Check front fork bearing adjustments
• Check shock absorbers
• Check brake fluid level and condition
• Road test

10,000 and 30,000 Mile Maintenance

• Change oil and filter, clean magnetic drain plug
• change sport-trans fluid, clean magnetic drain plug
• Change transmission lubricant, clean magnetic drain lug
• Lubricate the following: Front brake lever, throttle and cables, speedometer cable, clutch control cable and lever, jiffy stan.
• Repack rear fork bearings
• Inspect air cleaner, service as needed
• Test battery voltage and charging system output
• Tighten battery connections, check electrolyte on wet cells
• Check lighting and horn for proper operation
• Check and adjust primary drive chain
• Check and adjust clutch and cable freeplay
• Inspect engine stabilizers and mounts
• Inspect fuel valve, lines and fittings for leaks
• Replace spark plugs
• Check and re-torque critical fasteners
• Inspect tires, tread depth and adjust pressure
• Check wheels, tighten spokes if needed
• Inspect brake pads and discs for wear
• Check and adjust rear belt
• Check shock absorbers
• Inspect oil and brake lines and fittings for leaks
• Inspect brake fluid level and condition
• Check engine idle speed and adjust as necessary
• Check and adjust operation of throttle and enricher
• Grease and adjust steering head bearings
• Extra charge - repack wheel bearings (99 and earlier)
• Road test